On Using Totes vs. Original Cartons in Zone Picking Systems with Flow Racks
When I talk to customers about zone picking systems, we often come to the question of whether they should fill their flow racks in the zone picking system with the…
When I talk to customers about zone picking systems, we often come to the question of whether they should fill their flow racks in the zone picking system with the…
In this article, we want to explore the combination of goods-to-person (GtP) picking systems with zone picking systems. This particular solution design will be discussed in the context of high-performance picking requirements – systems that will have to cope with strong customer demand, i.e., several thousand orderlines per hour. Combining GtP picking with zone picking counts as advanced solution design; it is nothing a warehouse operator should aim for with a warehouse automation provider with no prior experience with that solution design. First, we will look into the reasons as to why you combine these two picking systems (as opposed to just using one). Then, we will discuss control aspects of this solution. Finally, we will explore if there are restrictions with respect to the choice of the specific automated storage and retrieval system (AS/RS) one would use to power the GtP picking system.
Zone picking systems (often called zone routing systems) have been around for decades. And yet, it seems they are being underappreciated these days. Part of the reason might be that…